1. Daily maintenance:
Cleaning: Regularly remove dust and dirt from the surface of the generator set, keep the equipment clean, and prevent water or other liquids from entering the interior of the equipment.
Inspection: Check whether all components of the equipment are tightened, whether there is looseness or damage, and pay special attention to the working status of the fuel system, lubrication system, and cooling system.
Filter: Regularly replace the air filter and fuel filter to ensure the quality of air and fuel entering the engine.
2. Regular maintenance:
Oil change: According to the manufacturer's recommended oil change cycle, regularly change the oil and oil filter to ensure that the oil is clean and extend the engine's service life.
Fuel system maintenance: Regularly clean the fuel system and fuel injectors to prevent carbon buildup and blockage. Check if the fuel lines and joints are securely fastened to prevent fuel leakage.
Cooling system maintenance: Check the coolant level and quality, and replace the coolant regularly. Clean the radiator and water tank to ensure good heat dissipation efficiency.
3. Professional maintenance:
Engine inspection: Professional personnel regularly inspect the internal components of the engine, such as pistons, connecting rods, crankshafts, etc., and promptly repair or replace any problems found to ensure the normal operation of the engine.
Electrical system maintenance: Check the electrical system of the generator set, including cables, junction boxes, control modules, etc., to ensure the normal operation of the electrical system and prevent equipment shutdown caused by electrical failures.
Load testing: Regularly conduct load testing on the generator set to check its operating status under different loads, identify potential problems in a timely manner through load testing, and take appropriate measures.
4. Security maintenance:
Fire safety: Ensure that there are no flammable materials around the generator set, and prohibit smoking or the use of open flames around the equipment. Regularly check whether the fire prevention facilities of the equipment are intact and effective.
Lightning protection: For generator sets installed outdoors, lightning protection measures should be taken, such as installing lightning rods. Regularly inspect the working status of lightning protection facilities to ensure their effectiveness.
Safety signs: Set up clear safety signs around the generator set to remind personnel to pay attention to safety. Ensure that equipment operators are familiar with safety operating procedures and comply with safety regulations.
Maintenance records: Establish a comprehensive maintenance record system to provide detailed records of each maintenance activity, including maintenance dates, maintenance content, maintenance personnel, and other information. By maintaining records, the historical maintenance status of the equipment can be tracked, providing reference for future maintenance work.
Through the above maintenance measures, the service life of Cummins generator set engines can be effectively extended, ensuring their long-term stable operation.
